batchmind-os / batchmind_os /data /processed /sample_report.json
23f3002638
Initial commit with LFS tracking
038ee19
{
"batch_info": {
"batch_id": "T001",
"timestamp": "2026-03-05T15:08:19.303250",
"status": "GO"
},
"quality_intelligence": {
"Hardness": {
"median": 89.82181200521184,
"lower": 67.78041433062712,
"upper": 107.13026495321763
},
"Friability": {
"median": 0.9347456277459403,
"lower": 0.6007745463725883,
"upper": 1.3296718634651477
},
"Disintegration_Time": {
"median": 6.828158282434108,
"lower": 5.934659845522102,
"upper": 10.85819602943674
},
"Dissolution_Rate": {
"median": 90.25890830480158,
"lower": 88.27540025855768,
"upper": 95.03862789914373
},
"Content_Uniformity": {
"median": 97.45100890604749,
"lower": 93.98173277768804,
"upper": 101.06766941979558
}
},
"sustainability_metrics": {
"total_kwh": -0.2990677146445373,
"carbon_kg": -0.24523552600852058,
"energy_cost_inr": -2.3925417171562984
},
"anomaly_report": {
"batch_id": "T001",
"phases": {
"Preparation": {
"power_discord": 22.643245166364668,
"vibration_discord": 20.108431205218928,
"combined_risk_score": 21.3758381857918,
"anomaly_minute": 5,
"risk_level": "LOW",
"asset": "Feed Conveyor System"
},
"Granulation": {
"combined_risk_score": 0.0,
"risk_level": "INSUFFICIENT_DATA",
"asset": "Granulator Motor",
"anomaly_minute": null
},
"Drying": {
"power_discord": 17.554249461899904,
"vibration_discord": 30.873232733563157,
"combined_risk_score": 24.21374109773153,
"anomaly_minute": 45,
"risk_level": "LOW",
"asset": "Dryer Heater Element"
},
"Milling": {
"combined_risk_score": 0.0,
"risk_level": "INSUFFICIENT_DATA",
"asset": "Mill Drive",
"anomaly_minute": null
},
"Blending": {
"power_discord": 21.368357122903184,
"vibration_discord": 29.159355979443305,
"combined_risk_score": 25.263856551173244,
"anomaly_minute": 85,
"risk_level": "LOW",
"asset": "Blender Drive Motor"
},
"Compression": {
"power_discord": 33.00097988722951,
"vibration_discord": 22.023304397034256,
"combined_risk_score": 27.512142142131886,
"anomaly_minute": 107,
"risk_level": "LOW",
"asset": "Tablet Press"
},
"Coating": {
"power_discord": 23.809097638010492,
"vibration_discord": 20.894903467854,
"combined_risk_score": 22.352000552932246,
"anomaly_minute": 159,
"risk_level": "LOW",
"asset": "Coating Pan Drive"
},
"Quality_Testing": {
"power_discord": 23.5667570470429,
"vibration_discord": 21.233650260076764,
"combined_risk_score": 22.40020365355983,
"anomaly_minute": 179,
"risk_level": "LOW",
"asset": "Inspection System"
}
},
"summary": {
"overall_risk": "LOW",
"n_high_phases": 0,
"n_medium_phases": 0,
"top_concern": "Compression"
},
"alerts": []
},
"drift_report": {
"feature_drift": true,
"details": {
"Power_Consumption_kW": {
"ks_stat": 0.95260663507109,
"p_value": 2.1088430408785768e-106,
"drift_detected": true
},
"Vibration_mm_s": {
"ks_stat": 0.6350710900473934,
"p_value": 2.8362738915096554e-40,
"drift_detected": true
}
}
},
"governance": {
"action": "GO",
"reason": "No specific instruction detected, proceeding with defaults",
"threshold_adjustment": null,
"optimization_goal": "balanced"
},
"signature_delta": {
"Granulation_Time": {
"current": 15.0,
"recommended": 15.0,
"delta": 0.0,
"pct_change": 0.0,
"direction": "=",
"within_tolerance": true
},
"Binder_Amount": {
"current": 8.5,
"recommended": 15.0,
"delta": -6.5,
"pct_change": -43.333333333333336,
"direction": "\u25bc",
"within_tolerance": false
},
"Drying_Temp": {
"current": 60.0,
"recommended": 15.0,
"delta": 45.0,
"pct_change": 300.0,
"direction": "\u25b2",
"within_tolerance": false
},
"Drying_Time": {
"current": 25.0,
"recommended": 15.0,
"delta": 10.0,
"pct_change": 66.66666666666666,
"direction": "\u25b2",
"within_tolerance": false
},
"Compression_Force": {
"current": 12.5,
"recommended": 15.0,
"delta": -2.5,
"pct_change": -16.666666666666664,
"direction": "\u25bc",
"within_tolerance": false
},
"Machine_Speed": {
"current": 150.0,
"recommended": 15.0,
"delta": 135.0,
"pct_change": 900.0,
"direction": "\u25b2",
"within_tolerance": false
},
"Lubricant_Conc": {
"current": 1.0,
"recommended": 15.0,
"delta": -14.0,
"pct_change": -93.33333333333333,
"direction": "\u25bc",
"within_tolerance": false
},
"Moisture_Content": {
"current": 2.1,
"recommended": 15.0,
"delta": -12.9,
"pct_change": -86.0,
"direction": "\u25bc",
"within_tolerance": false
}
},
"optimization": null
}