import sys import os import pickle import sqlite3 import pandas as pd from fastapi import FastAPI from fastapi.staticfiles import StaticFiles from fastapi.responses import FileResponse from fastapi.middleware.cors import CORSMiddleware from pydantic import BaseModel from dotenv import load_dotenv from google import genai import chromadb from typing import List, Dict env_path = os.path.join(os.path.dirname(__file__), '.env') load_dotenv(env_path) # Add parent dir to path so we can import from middleware sys.path.append(os.path.abspath(os.path.join(os.path.dirname(__file__), '..'))) from middleware.material_predictor import predict_material_needs app = FastAPI(title="Wafer Defect API") app.add_middleware( CORSMiddleware, allow_origins=["*"], allow_credentials=True, allow_methods=["*"], allow_headers=["*"], ) # Robust paths for Docker/Hosting BASE_DIR = os.path.dirname(os.path.abspath(__file__)) DB_PATH = os.path.join(BASE_DIR, '..', 'middleware', 'wafer_control.db') MODEL_PATH = os.path.join(BASE_DIR, '..', 'middleware', 'material_model.pkl') CHROMA_PATH = os.path.join(BASE_DIR, 'chroma_db') # Ensure directories exist os.makedirs(CHROMA_PATH, exist_ok=True) DEFECT_COLORS = { 'Center': '#ef4444', 'Donut': '#f59e0b', 'Edge-Loc': '#10b981', 'Edge-Ring': '#3b82f6', 'Loc': '#8b5cf6', 'Random': '#ec4899', 'Scratch': '#06b6d4', 'Near-full': '#f97316', 'None': '#6b7280', 'Undetected': '#374151', } # Globally load data so we don't block requests df = pd.DataFrame() if os.path.exists(DB_PATH): print(f"Loading DB from {DB_PATH}...") conn = sqlite3.connect(DB_PATH) df = pd.read_sql_query("SELECT * FROM wafer_logs", conn) conn.close() df['scan_time'] = pd.to_datetime(df['scan_time']) df['scan_date'] = df['scan_time'].dt.date else: print(f"Warning: DB not found at {DB_PATH}. Dashboard will be empty.") # Setup Vector DB and LLM print(f"Connecting to ChromaDB at {CHROMA_PATH}...") try: chroma_client = chromadb.PersistentClient(path=CHROMA_PATH) collection = chroma_client.get_or_create_collection(name="semiconductor_knowledge") except Exception as e: print(f"Warning: Could not connect to ChromaDB collection. Error: {e}") collection = None print("Initializing Gemini API...") gemini_client = None if os.getenv("GEMINI_API_KEY"): gemini_client = genai.Client(api_key=os.getenv("GEMINI_API_KEY")) else: print("Warning: GEMINI_API_KEY not found in environment.") print("Loading ML model...") model_pkg = None if os.path.exists(MODEL_PATH): with open(MODEL_PATH, 'rb') as f: model_pkg = pickle.load(f) @app.get("/api/kpi") def get_kpis(): total_scans = len(df) fail_df = df[df['status'] == 'FAIL'] fail_count = len(fail_df) pass_count = len(df[df['status'] == 'PASS']) pass_rate = round((pass_count / total_scans) * 100, 1) if total_scans else 0 scrap_count = len(df[df['action'] == 'ROUTE_TO_SCRAP']) avg_waste = round(fail_df['material_wasted_pct'].mean(), 2) if fail_count else 0 avg_confidence = round(fail_df['confidence'].mean(), 2) if fail_count else 0 return { "total_scans": total_scans, "pass_count": pass_count, "pass_rate": pass_rate, "fail_count": fail_count, "fail_rate": round(100 - pass_rate, 1), "scrap_count": scrap_count, "avg_waste": avg_waste, "avg_confidence": avg_confidence } @app.get("/api/charts/defects") def get_defects(): fail_df = df[df['status'] == 'FAIL'] defect_counts = fail_df['defect_type'].value_counts().reset_index() defect_counts.columns = ['defect_type', 'count'] gt_counts = fail_df['ground_truth'].value_counts().reset_index() gt_counts.columns = ['ground_truth', 'count'] return { "predictions": defect_counts.to_dict(orient="records"), "ground_truth": gt_counts.head(15).to_dict(orient="records") } @app.get("/api/charts/waste") def get_waste(): fail_df = df[df['status'] == 'FAIL'] waste_by_type = fail_df.groupby('defect_type').agg( total_waste=('material_wasted_pct', lambda x: x.sum() / 100.0) ).reset_index().sort_values('total_waste', ascending=True) action_counts = df['action'].value_counts().reset_index() action_counts.columns = ['action', 'count'] return { "waste_by_type": waste_by_type.to_dict(orient="records"), "actions": action_counts.to_dict(orient="records") } @app.get("/api/charts/trends") def get_trends(): daily = df.groupby('scan_date').agg( scans=('id', 'count'), fails=('status', lambda x: (x == 'FAIL').sum()), waste=('material_wasted_pct', lambda x: x.sum() / 100.0) ).reset_index() daily['fail_rate'] = round((daily['fails'] / daily['scans']) * 100, 1) return { "dates": daily['scan_date'].astype(str).tolist(), "fail_rate": daily['fail_rate'].tolist(), "waste": daily['waste'].tolist() } @app.get("/api/model/status") def model_status(): if not model_pkg: return {"loaded": False} m = model_pkg['metrics'] imp = model_pkg['metrics']['importances'] imp_df = pd.DataFrame({'feature': list(imp.keys()), 'importance': list(imp.values())}) imp_df = imp_df.sort_values('importance', ascending=True).tail(10) return { "loaded": True, "metrics": {"r2": round(m['r2'], 4), "mae": round(m['mae'], 2)}, "importance": imp_df.to_dict(orient="records") } class PredictionRequest(BaseModel): scans: int fail_rate: float @app.post("/api/predict") def predict_waste(req: PredictionRequest): if not model_pkg: return {"error": "No model loaded"} fail_df = df[df['status'] == 'FAIL'] dist = fail_df['defect_type'].value_counts(normalize=True).to_dict() pred = predict_material_needs(model_pkg['model'], model_pkg['feature_cols'], req.scans, req.fail_rate / 100.0, dist) pred['fail_rate'] = req.fail_rate return pred class ChatMessage(BaseModel): role: str content: str class ChatRequest(BaseModel): messages: List[ChatMessage] @app.post("/api/chat") def chat_with_bot(req: ChatRequest): if not gemini_client: return {"error": "Gemini API key not configured"} user_message = req.messages[-1].content if req.messages else "" # 1. RAG Retrieval from ChromaDB context_docs = "" if collection and user_message: try: results = collection.query(query_texts=[user_message], n_results=2) if results and results['documents'] and results['documents'][0]: context_docs = "\n".join(results['documents'][0]) except Exception as e: print(f"ChromaDB Query Error: {e}") # 2. Get Live Dashboard Context total_scans = len(df) fail_df = df[df['status'] == 'FAIL'] fail_count = len(fail_df) pass_rate = round(((total_scans - fail_count) / total_scans) * 100, 1) if total_scans else 0 top_defects = fail_df['defect_type'].value_counts().head(3).to_dict() live_kpis = f""" Current Dashboard State: - Total Wafers Scanned: {total_scans} - Current Pass Rate: {pass_rate}% - Total Defective Wafers: {fail_count} - Top Defect Types Right Now: {top_defects} """ # 3. Construct System Prompt system_instruction = f""" You are the 'Gorilla Semiconductors Engineering Assistant', an expert semiconductor manufacturing assistant. You help engineers understand dashboard data and troubleshoot wafer defects. Maintain a strictly professional, analytical, and authoritative engineering tone. Here is the LIVE DATA from the dashboard: {live_kpis} Here is retrieved technical context from our engineering database based on the user's query: {context_docs if context_docs else "No specific engineering docs retrieved."} Use the live data to answer questions about 'current status' or 'dashboard'. Use the engineering docs to answer questions about 'why' a defect happens. """ try: # Convert messages to format expected by google-genai contents = [] for msg in req.messages: role = "user" if msg.role == "user" else "model" contents.append( genai.types.Content(role=role, parts=[genai.types.Part.from_text(text=msg.content)]) ) response = gemini_client.models.generate_content( model='gemini-2.5-flash-lite', contents=contents, config=genai.types.GenerateContentConfig( system_instruction=system_instruction, temperature=0.3 ) ) return {"response": response.text} except Exception as e: print(f"Gemini API Error: {e}") return {"error": str(e)} # --- SERVE FRONTEND --- FRONTEND_PATH = os.path.join(BASE_DIR, "..", "frontend", "dist") if os.path.exists(FRONTEND_PATH): @app.get("/{full_path:path}") async def serve_frontend(full_path: str): # 1. Skip API routes if full_path.startswith("api"): return {"detail": "Not Found"} # 2. Check if the file exists (for assets like .js, .css, .png) file_path = os.path.join(FRONTEND_PATH, full_path) if os.path.isfile(file_path): return FileResponse(file_path) # 3. Fallback to index.html for React Router index_file = os.path.join(FRONTEND_PATH, "index.html") if os.path.exists(index_file): return FileResponse(index_file) return {"detail": "Frontend build not found"} else: @app.get("/") def read_root(): return {"message": "Wafer Defect API is running. Frontend build folder not found."}